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EMCO 5 CNC

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I nformation S ervice

I mportant N ote:
C leaning t he p lug c ontacts
P lug c ontacts c an o xidize, t he r esistance i ncreases o r
c ontact f ailures o ccur.'The p roblematic c omponent i s t he
m ultipoint connector. The m ultipoint p lug i s h ardly
a ffected b y t his.
C leaning:
P roper c leaning
1 . U ltrasonic: T his p ossibility i s n ot a vailable f or
i n-situ s ervice.

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2 .~S.9-called c ontact s prays:
P roper a pplication:
S pray o n
The c ontact s pray m ust b e c ompletely r emoved. The p lug
m ust b e w ashed - subsequent u ltrasonic t reatment w ould
b e p referable.
The contacts m ust b e g reased w ith p ole g rease o r
V aseline ( this i s h ardly p ossible w ith P anduit p lugs).
A gain, t his m ethod i s n ot a vailable f or i n-situ s ervice.
Where t he c ontact i s o nly s prayed w ith c ontact s pray, a
m omentary c ontact w ill b e p resent. H owever, renewed o xidation i s a ccelerated b y t he " contact s pray" a nd t he c ontacts become d irty v eryr apidly.

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A ccordingly, t he o nly c orrect m ethod:
The P anduit p lug ( multipoint c onnector) m ust b e r eplaced.
A s pecial g ripping d evice i s r equired ( available f rom Emco).

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F oreword, .
T his S ervice M anual c oncerns t he Compact 5 CNC a nd F1 CNC.
The e lectrical-electronic s ection a pplies f or t he Compact
5 CNC a nd F1 CNC.
F or precise t rouble-shooting, e xperience w ith s imple e lec-.
t rical m easuring i nstruments i s r equired ( see D escription ;
o f M easuring I nstruments).

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The b rochure i s d esigned s o t hat y ou c an o btain s ervicing
p roficiency y ourself.
The m ost i mportant s pecial i nformation, t hat h as a lready
b een i ssued, h as a lso b een i ntegrated.
P ossible f Uture information s hould b e a ttached t o t his
S ervice M anual, b y y ou, s o t hat t he d ocumentation r emains
c omprehensive a nd u p-to-date.
C opies o f t his S ervice M anual f or y our e mployees, s hould
b e made b y y ou, a s r equired.
The r equired n umber o f s ervice c ards, c ircuit d iagrams
a nd p rints o f t he m easuring p oints ( Chapter 1 5) c an b e
o btained from EMCO H allein.EMCO
T echnical D ocumentation

T able o f C ontents:
P age
C hapter

1 .1

1 .3

2 The n umerical s ystem Compact 5 CNC / F l CNC
M achine number
E -equipment a nd E -control n umber
P rinted c ircuit n umber
,

2 .1
2.1
2 .1
2 .4

2 .7

3 S ervice c ard Compact 5 CNC / F l CNC

3 .1

3 .3

4 F ault r ectification e lectrical, e lectronic
Compact 5 CNC / F l CNC·
Notes o n t rouble-shooting
Check l ist f or f ault l ocation
F ault r epair

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1 G eneral i nformation o n t he S ervice M anual
Compact 5 CNC / F l CNC

4 .1
4 .2
4 .4
4.8

- 4.31

5 F unction o f t he c omponents/sources o f f aults,
e lectrical, e lectronic Compact 5 CNC/F1 CNC
5 .1 - 5.30
5 .2
E xternal c omponents f ault s ources
5 .17
I nternal c omponents f ault sources
6 N otes o n f requent f ault s ources,
e lectrical, e lectronic Compact 5 CNC/F1 CNC
7 E xtensions, a ccessories, r emoval
m echanical, e lectronic, e lectrical
Compact 5 CNC / F l CNC
Removal V ideo Compact 5 CNC / F1 CNC
Removal RS 232 a nd c onnection c able
Compact 5 CNC / F l CNC
Removal t ool r everser C ompact 5 CNC
Removal DNC i nterface Compact 5 CNC
Removal DNC i...